You are using Internet Explorer 11 or earlier, this browser is no longer supported by this website. We suggest to use a modern browser.

Keyvisual_Brechanlagen

Crushing Plants

Stationary, semi-mobile and mobile crushing plants with capacities ranging from 500 to more than 10,000 t/h are constantly proving their value crushing and processing hard rock, limestone, coal, ore, overburden and other minerals in open pit mines and quarries.

The crusher is the core of all these plants. thyssenkrupp’s range of more than 20 different crushers provides a suitable type for every conceivable application and performance class. The crushers are perfectly matched by feeding and discharge systems or screens to result in custom-built and cost-effective plants.

Stationary Crushing Plants

Stationary crushing plants on concrete or steel basis. Available as primary crushing stations for truck and shovel operations as well as for secondary and tertiary crushing applications of aggregates, coal, ore, etc..

Reference

The secondary and tertiary crushing plant for iron ore, followed by magnetic separation consists of two identical, separate lines with a feed capacity of 750 t/h, each.

The plant consists of one Secondary Crushing Plant with two Kubria® Cone Crushers type M 210, one Tertiary Crushing Plant with four Kubria® Cone Crushers, type F 210 and one Screening Plant, with two Linear Vibrating Banana Screens 3.6 m wide and 8 m long.

In the following sorting plant, the screened final product of 0-10 mm will be separated, into concentrate and waste material, by magnetic drums. 

This plant was an EPC contract, built for the Swedish state-owned company LKAB in Mertainen, close to Kiruna in Northern Sweden.

Stationary Crushing Plants Reference

Stationary Crushing Plants in Mertainen, Sweden

Questions? Interested? Do not hesitate to contact us!

Divider

Direct Feed Semi-Mobile Crushing Plants

The thyssenkrupp Semi-Mobile Crushing Plant (SMCP) concept combined a common stationary plant on steel basis and a relocatable plant, transportable by means of transport crawlers (also available as thyssenkrupp inhouse crawlers).

Semi-Mobile Gyratory Crushing Plants: Components & Features

Semi-Mobile Gyratory Crushing Plants Components & Features

How you benefit: Advantages of a SMCP

SMCP Advantages
  • Highest throughput rates

  • System solution from a single source

  • Proven standardized in-pit crushing solutions easy to adapt to any application

  • Less material handling cost as result of reduced truck haulage distances and a minimal truck fleet

  • The ability to relocate the plant allows for high flexibility in the mine operation and minimized life of mine operating cost

  • Minimized civil works

  • Modular plant design and extensive pre-assembly are resulting in less installation cost

  • Less CO2 emissions and less environmental footprint

  • Sustainable investment

Highly productive, efficient and profitable in-pit crushing solutions made by thyssenkrupp.

References

SMCP References

Reference

One of four direct feed semi-mobile crushing plants with gyratory crushers in a copper ore mine at FQM´s Cobre Panama mine.

Two of the almost four identical crushing plants are equipped with a KB 63-89 gyratory crusher, while the other two plants are equipped with the largest Gyratory Crusher KB 63 -130 Pro, which, thanks to its compact design, has the same overall height as its “smaller brother” and thus enables the same plant concept with higher throughputs up to 11,000 t/h at only a slight additional weight.

semi-mobile crushing plants with gyratory crushers in a copper ore mine at FQM´s Cobre Panama mine
zoom

Semi-mobile crushing plant with gyratory crushers in a copper ore mine at FQM´s Cobre Panama mine

Questions? Interested? Do not hesitate to contact us!

Divider 2

Indirect Feed Semi-Mobile Crushing Plants for Hard Rock

Semi-mobile crushing plants for hard rock can be fed either directly or indirect by a feeder. (e.g.apron feeder). Via discharge conveyor the crushed product will be transported to the following conveyor system.

Therefore the SMCP for hard rock is similar to the direct fed SMCP and the first step of an IPCC system with nearly the same features. No matter if overburden, coal, ore or waste rock must be handled, thyssenkrupp has integrated solutions for each mine.

SMCP for Hard Rock: Components & Features

Indirect Feed SMCP Components

Reference

One indirect feed semi-mobile crushing plant with gyratory crusher and apron feeder in a copper ore mine in Europe.

This semi-mobile crushing plant with a capacity of 5,000 t/h for overburden, is the starting point of a complete IPCC sytem, supplied by thyssenkrupp.

Indirect Feed SMCP Reference

Indirect feed semi-mobile crushing plant with gyratory crusher and apron feeder in a copper ore mine in Europe

Questions? Interested? Do not hesitate to contact us!

Divider 3

Crushing plants – Why SMCP?

Key features - plant mobility

  • High degree of mobility, plant can be easily relocated in the mine to follow the mining progress which shortens the truck haulage distance

  • Minimized civil works

  • Less installation cost

  • Less CO2 emissions and less environmental footprint

  • Plant relocation by means of crawlers or self propelled modular transporters

SMCP Mobility
Divider 5

Related Products & Services

Don't die a copy: OEM quality spare & wear parts for your crushing plants

thyssenkrupp OEM spare and wear parts for crushers

Nothing beats our Originals!

Because nobody knows our customers and crushing plants better than we do!

That's why our service specialists develop solutions for OEM spare and wear parts according to the individual requirements of plants and components - in the highest quality.

Explore our OEM spare and wear parts for your crushing plant!

Boost your efficiency with our Maintenance Assistance System (MAS)

The Maintenance Assistance System is a software framework that can be configured to fit various types of machines for several applications like mining technologies, materials handling and mineral processing.

Find out more about our Maintenance Assistance System (MAS)