References: Plant Services

Chemical Industry

GRASIM INDUSTRIES - sgnificant OE improvement for chemical complex

Significant OEE improvement of a chemical complex for fertilizer production

thyssenkrupp - replacement of cell elements for fertilizer plant

Project description

Grasim Industries is the flagship company in the Aditya Birla Group, India’s leading Caustic Soda manufacturer. The company invested in the thyssenkrupp group’s Bipolar Membrane Cell technology way back in 1992 for conversion of their then 260 tpd Mercury Cell Caustic Soda plant, and followed it up with no fewer than 6 contracts for replacement of cell element with new generation cell elements that provide considerable savings in terms of power consumption while improving product yield and reducing emissions.

Results

  • Present plant capacity: 400 tpd Caustic Soda
  • Power savings estimated at 280 GWh for 8 years for technology upgrades, equivalent to approx. 105,000 tons of CO² reduction in 8 years

Location: Nagda, India

Plant type: Membrane Cell Caustic Soda Complex

Service type: Revamps - Capacity Expansions, Technology upgrades

Gujarat Alkalies & Chemical Limited (GACL) - Power savings via Revamp

Engineering consulting for PTT Global Chemical

MISR Chemical Industries - operations training

Abu Qir Fertilizer Co. - revamp of field & control instrumentation

Karpatnaftochim Ltd. - Modernized new S-PVC plant

BorssodChem Zrt. - Capacity increase of oxichlorination unit

JSC Sayanskimplast - Modernization of EDC/VCM/PVC chemical complex

Styrolution (Thailand) Co., Ltd.

Cement

Ashaka Cement - refurbished apron & spillage conveyor for energy saving

Cementa AB - turnkey project for cement mill

Cementos del Norte - modernization of feed conveyor

Cemex (today: LafargeHolcim) - Turnkey project cement mill exchange

Ciplan-Cimento Planalto S.A. - performance increase of separator

Codelco División Ministro Hales - Integrated Asset Management

HeidelbergCement - Exchange of powder cooler

HeidelbergCement AG - turnkey project for kiln roller station

Huasheng - replacement of components with tailor made concepts

JIMAH Power Plant - repair after fire damage

Märker Zement GmbH - delivery & assembly of mill slide ring

National Cement Company - revamp of crushing plant

PHOENIX Zementwerke - New graphite block seal for increased kiln performance

P.T. Semen Tonasa - Delivery & installation of rollsizer

Rohrdorfer Zement - renovation of kiln plant

Schwenk Zement KG - modernization of kiln cooler

Schwenk Zement KG - modernization of feed apron conveyor

Training of international customers

Yanbu Cement - delivery of wobbler

Vissai Cement Company - Delivery & installation of new kiln burner POLFLAME VN

Zementwerk Hatschek - installation of new separator

Mining

Refurbishment of car dumper barrel for CSN

Reliable bucket wheel excavator for NLC India

Compañía Minera Doña Inés de Collahuasi - Revamp

AOS aluminiumoxid - repair of bucket wheel excavator after collision

KPC - modification of shiploader

EPS (Elektropriwreda Srize) - 10 gearboxes of different types

RWE Power - Modification of winch drive braking system

Coke & Steel

ArcelorMittal - Coke plant refurbishment

ArcelorMittal - Maintenance for battery

Eregli Demir ve Celik - Refurbishment of refractory parts for life time extension

Essar Steel Algoma - Battery refurbishment

Electricity Supply Board - Repair after fire damage

Fertilizer

BASF - Advanced process control for ammonia plant

Egyptian Fertilizer Co. - maintenance engineering, planning & execution

Qatar Fertiliser Company - new supply station & revamp

Refinery

SCG Thai Polyethylene Co. Ltd. - Capacity increase for LDPE autoclave plant

Binh Son Refining and Petrochemical - training for O&M personnel

Petroconsult - training & assistance for plant commissioning

Oil & Gas

Mellitah Oil & Gas - Full service maintenance

Mellitah Oil & Gas - maintenance training

You want to know more about our plant services?

We provide comprehensive solutions for servicing our customers along the entire plant life cycle - to ensure the best performance of your plants and machines. From spare and wear parts supply and management to workshop and field services, to revamps and outages , as well as consulting and plant management. That is what we call 360° Service.

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